AK

Alkyd Resin.

The backbone of solvent-borne enamels, primers and wood finishes. Glossy, tough and easy to formulate with.

Clear golden amberPolyol + phthalic anhydride + fatty acid → alkyd

How it’s made

Esterify, thin, check

An alkyd is cooked until its acid value falls into range, then let down into solvent while it is still hot enough to flow.

  1. 01 / 04 Flakes dissolving

    Charging the reactor

    Glycerine and soya fatty acids are loaded, then flaked phthalic anhydride is fed in under agitation and begins to dissolve into the liquid.

    Charging the reactor: Flakes dissolving
  2. 02 / 04 Water separating out

    Esterification

    As the batch heats, the reaction forms water. A little xylene carries it up as vapour; in the decanter the water settles to the bottom and is drawn off, while the solvent flows back into the reactor.

    Esterification: Water separating out
  3. 03 / 04 Hot, golden melt

    Thinning

    When acid value and viscosity reach target, the hot resin is transferred into a tank of solvent that takes it down to a workable, pumpable solution.

    Thinning: Hot, golden melt
  4. 04 / 04 Clear amber solution

    Quality check and filtration

    Every batch is checked for viscosity and colour before approval, then filtered to remove any particles and filled into drums or tankers.

    Quality check and filtration: Clear amber solution
Acid value
Water removed
Viscosity
Temperature
Process film

The same four stages, frame by frame

  1. 01 / 04 Flakes dissolving

    Charging the reactor

    Charging the reactor: Flakes dissolving
  2. 02 / 04 Water separating out

    Esterification

    Esterification: Water separating out
  3. 03 / 04 Hot, golden melt

    Thinning

    Thinning: Hot, golden melt
  4. 04 / 04 Clear amber solution

    Quality check and filtration

    Quality check and filtration: Clear amber solution
Paints & coatings

Overview

Alkyd resins are polyesters modified with fatty acids. They are made by reacting a polyol such as glycerine with phthalic anhydride and a fatty acid, and they give paints their gloss, flow and toughness. They remain the most widely used binder in solvent-borne decorative and industrial coatings.

We produce alkyds by the fatty-acid process, which gives close control of oil length and molecular weight. Grades are supplied thinned in the solvent of your choice at the solids and viscosity your formulation calls for, with acid value and colour checked on every batch.

Applications

Decorative enamelsGloss and satin enamels for doors, windows, grills and trim.
Industrial primersAnti-corrosive primers and undercoats for steel and machinery.
Wood finishesVarnishes and stains that bring out the grain and stand up to wear.
Printing inks & stovingBinders for inks and, in combination with amino resins, stoving finishes.
Indicative properties · WP-AK series
AppearanceClear, pale to golden amber viscous liquid
Oil lengthShort, medium or long (by grade)
Non-volatile content50 – 70 %
SolventMineral turpentine, xylene or blends
Acid value (on solids)≤ 10 mg KOH/g
Colour (Gardner)≤ 8
ViscosityTo grade

Typical values, not a sales specification. A certificate of analysis accompanies every consignment; parameters are tailored to order.

Packaging & storage

Supplied in MS barrels or by tanker. Keep containers tightly closed and away from sources of ignition; store below 35 °C. Refer to the MSDS supplied with each consignment for solvent handling.

SINCE 1980

Trial it on your line.

We supply sample quantities with full technical support. Send us your process conditions to begin.